Dexion P90 Pallet Racking With Carton Flow System Case Study

P90-Pallet-Racking-system-2 (1)

BSE UK recently undertook work for Lens Online, a company that is part of the well known opticians, Specsavers. Lens Online’s warehouses are stocked with fragile lenses and other associated equipment, which needs to be well organised and available for easy picking without any risk of damage.

Initial Brief

Following an initial conversation and site visit, Dexion P90 Pallet Racking with Interoll Carton Flow System was recommended and installed. Pictured below is the P90 Pallet Racking system.

P90-Pallet-Racking-system-5 (1)

Products Used Dexion: P90 Pallet Racking

Dexion P90 wide aisle pallet racking is one of the most flexible and economical racking systems we have available at BSE UK, access to pallets is unrestricted and systems can be built up to 30 metres high with no limitation on the layout, this is what makes the P90 such a reliable go-to option for a wide range of picking operations.

In addition to being so flexible, Dexion P90 pallet racking can be adapted to meet your business needs through a wide range of accessories including column guards, aisle marking systems and flow systems as shown below.

P90-Pallet-Racking-system-3 (1)

Interoll Carton Flow System

A key product used within the racking system of this job was the Interoll Carton Flow System, designed to improve the flexibility of the picking process in distribution and fulfilment centres.

You can see the flow system in action below, with products gently rolling to the front of the racking system allowing for easy operative-facing picking with zero damage to the stock.

P90-Pallet-Racking-system-4 (1)

These systems of great flexibility in operations where dimensions and weights of goods vary, and with 90% space utilisation – your valuable racking space isn’t going to waste.

Bay Types

6 different bay types were used throughout the job to ensure that Lens Online had storage solutions available for all their different products:

Bay Type 1 – 2700mm clear entry bay x 2000mm high frame x 1100 deep each face.

  • Each bay fitted with 6 carton flow levels.

Bay Type 2 – 2700mm clear entry bay x 2000mm high frame x 2200mm deep each face.

  • Each bay fitted with 6 carton flow levels.

Bay Type 3 – 2700mm clear entry bay x 7500mm high frame x 1100 deep each face.

  • Each bay fitted with 6 full depth carton flow levels with 3 pallet levels above

Bay Type 4 – 2700mm clear entry bay x 7500mm high frame x 1100 deep each face.

  • Each bay fitted with 4 pallet levels
  • All levels fitted with open boarded timber decking
  • Rack protection included for all uprights

Bay Type 5 – 1350mm clear entry bay x 2500mm high frame x 1100 deep each face,

  • Each bay fitted with 1 pallet level
  • All levels fitted with open boarded timber decking
  • Rack protection included for all uprights

Bay Type 6 – 2700mm clear entry bay x 2500mm high frame x 1100 deep each face

  • Each bay fitted with 1 pallet level
  • All levels fitted with open boarded timber decking
  • Rack protection included for all uprights
P90-Pallet-Racking-system-5

Talk To The Experts

Lens Online were delighted with their new racking system, allowing for a faster, flexible and more efficient picking process in their warehouse.

If you have questions regarding the Dexion P90 pallet racking, Interoll Carton Flow System or any of our other products – give one of our expert team a call on 0117 955 5211.

Signup to our newsletter below to receive all our latest news!

By submitting this form you agree to our privacy and data protection policy which governs how we deal with personal data.

4 days ago
The 1.77 acre site near Gatwick will house a 24,000 sq ft detached warehouse. https://t.co/GtugaHjwnr
5 days ago
Summer is on its way! Did you know that a hot warehouse can reduce productivity and efficiency? Check out our top tips for keeping your warehouse cool this summer. https://t.co/MoupD8cxjE
1 week ago
IAM Robotics have developed one of a kind warehouse robots, able to move things around the warehouse with no human assistance. Find out more below. https://t.co/14gqkONafP
2 weeks ago
The 731,000 sq ft logistics warehouse has been let to a large online retailer and will be the first building to start at the iPort logistics hub - an area with with capacity for up to six million sq ft of logistics space. https://t.co/ESU2RLbIjj
2 weeks ago
Boston Dynamics, the company behind some of the world's most extraordinary robots is officially entering the logistics market. https://t.co/htsq55o1Za
3 weeks ago
Our latest newsletter is here! Did you know that we have a fully stocked warehouse allows us to offer competitive prices and a fast turnaround on service - find out more below. https://t.co/L9gmpvDW08
BSE UK
BSE UK4 days ago
The 1.77 acre site near Gatwick will house a 24,000 sq ft detached warehouse.
BSE UK
BSE UK5 days ago
Summer is on its way! Did you know that a hot warehouse can reduce productivity and efficiency? Check out our top tips for keeping your warehouse cool this summer.
BSE UK
BSE UK1 week ago
IAM Robotics have developed one of a kind warehouse robots, able to move things around the warehouse with no human assistance. Find out more below.

Contact us

Bristol Storage Equipment Limited
Unit 2 Mead Court,
Cooper Road,
Thornbury,
BS35 3UW

Sign up to recieve our newsletter

By submitting this form you agree to our privacy and data protection policy which governs how we deal with personal data.

Get in touch